Intake
Fabric arrives. We check length, defects, shade and wash shrinkage before accepting the lot.
Production.
A cut-make-trim workshop built for volume: lines by product family, a leader for each style, and one contact for you from fabric received to the last carton sealed. SMETA audited.
Cutting
Optimised markers, spreading and cutting by size and colour. Bundles are numbered so every piece can be traced.
Sewing
Lines organised by product family. A leader for each style, dedicated stations for delicate operations.
Finishing
Buttonholes, buttons, pressing, labelling. Checked continuously, not only at the end of the line.
Inspection
Measurements on every size and a piece-by-piece visual check, to your quality standard.
Shipping
Folding, bagging, cartons by store or warehouse, export paperwork ready.
The machines.
A specialised machine park to keep pace without losing precision: fifteen dedicated machines, from cutting to finishing.
Preparation
- Manual cutting on markers
- Every size and colour cut to the approved marker.
- Roll fusing
- Continuous fusing of collars, cuffs, plackets and facings.
Sewing
- Compound feed
- Layers move together, even on crepe, viscose or heavy twill.
- Sleeve setting
- Sleeves set consistently from piece to piece, with ease evenly spread.
- Chainstitch
- Flexible seams where the garment moves.
- Zigzag
- Stretch seams and edge finishes.
- Piping machine
- Piping and jetted pockets on jackets and dresses.
- Industrial embroidery
- Motifs, logos and marks embroidered in volume.
- Multi-needle smocking
- Smocking and elastic shirring on dresses, blouses and tops.
Finishing
- Automatic bartacker
- Reinforcement at stress points, pockets and vents.
- Automatic buttonholer
- Identical buttonholes across the run.
- Button attaching
- Buttons sewn at industrial pace.
- Ascolite
- Buttons secured to hold through washing and wear.
- Snaps and eyelets
- Snaps, eyelets and metal trims.
- Blind stitch
- Clean hems that don't show on the right side.
Checks.
| Stage | What we check |
|---|---|
| Fabric intake | Length, defects, shade against standard, wash shrinkage |
| Cutting | Marker, ply count, bundle numbering |
| In line | Stitches per centimetre, tension, seam consistency |
| End of line | Measurements on every size, appearance, cleanliness |
| Before shipping | Count, folding, labelling, cartons by destination |
A collection ready for production?
Send us the tech pack, the approved sample and quantities per size. We come back with a firm price and a ship date.
Request a quote